Runtime by Tank and Setting
| Setting | 1-lb cylinder | 20-lb tank | 40-lb tank | 100-lb |
|---|---|---|---|---|
| 4,000 BTU/hr | 5.5 hrs | 108 hrs | 216 hrs | 540 hrs |
| 9,000 BTU/hr | 2.5 hrs | 48 hrs | 96 hrs | 240 hrs |
| 18,000 BTU/hr | 1.2 hrs | 24 hrs | 48 hrs | 120 hrs |
| 30,000 BTU/hr | — | 14 hrs | 29 hrs | 72 hrs |
| 60,000 BTU/hr | — | 7 hrs | 14 hrs | 36 hrs |
Full tanks, burning at the rated setting. Manufacturer figures line up: Mr. Heater lists its 4,000/9,000 BTU Buddy at about 6 hours on low and 3 hours on high per 1-lb cylinder, and its Big Buddy at up to 11 hours on two cylinders. The math gives 5.5, 2.5 and 11 hours, a little shorter because real heaters often burn slightly under their rating.
1-lb Cylinders Cost About Six Times More
Disposable cylinders are convenient, but you pay for it. At $6 a cylinder, a heater on 9,000 BTU costs about $2.40 an hour. The same heat from a 20-lb tank refilled at $4 a gallon costs about 39¢ an hour. Run it 8 hours a day for a week of camping, ice fishing or an outage and that's about $137 in cylinders versus $22 in refills. An adapter hose and filter that connect the heater to a 20-lb tank usually pay for themselves in the first weekend; follow the heater maker's instructions, since some models require their own hose and filter kit.
A 1,500-watt electric space heater puts out about 5,100 BTU an hour for about 27¢ at 18¢ per kWh, roughly 48¢ for the same 9,000 BTU. That makes refilled propane a little cheaper than plug-in electric heat, and 1-lb cylinders five times more expensive.
Cold Weather: When the Tank Can't Keep Up
Propane leaves the tank as vapor, and the liquid has to boil to make it. That takes heat from the air around the tank, so a small tank in the cold can't supply a big heater. A half-full 20-lb tank at 0°F can boil off only about 13,000 BTU an hour by our conservative estimate — less than an 18,000 BTU heater on high. The flame shrinks and the tank frosts. At 20°F the same tank manages about 19,000 BTU, and above freezing it's rarely a problem for portable heaters. Disposable 1-lb cylinders are the first to struggle in the cold. Moving to a bigger tank, keeping it out of the wind and off frozen ground, or running on a lower setting fixes most cold-weather fading.
Indoor Safety
- Only use heaters marked indoor-safe inside tents, cabins, ice shanties or homes. Those have an oxygen depletion sensor (ODS) and tip-over shutoff. Tank-top and forced-air heaters are for outdoors or well-ventilated work areas.
- Follow the ventilation the manual calls for and use a battery carbon monoxide alarm. Unvented heaters put all their exhaust and water vapor into the space.
- Mind the altitude limit. Mr. Heater's indoor-safe Buddy models list a maximum of 7,000 feet, where the oxygen sensor can shut the heater off early.
- Keep the tank outside the living space when you can and never store spare cylinders next to the heater.
For keeping a whole house warm through an outage, see how fast a house cools without power and the generator propane runtime calculator.